Table of Contents
Autonomous Wound Treatment Robot
| Autonomous Wound Treatment Robot | |
|---|---|
|
|
| founder: | artem |
| depends on: | 3d_printed_robotics_initiative |
| interested: | |
| software license: | |
| hardware license: | |
~~META: status = planning ~~
Motivation
Late one evening, I arrived at an emergency department with a wound infection (7 days post-injury, clear signs: warmth, pain, redness). The waiting room was almost empty, two people total.
I sat by the door, exposed the wound, and asked the nurse: “Can you look at this for 5 seconds and tell me if it can wait until morning?”
She looked me in the eyes: “No. You're not from our district. Go to Prague 1.”
She could have lowered her head for 5 seconds. Instead, she sent me to reception for a taxi. It would have taken less time to assess the wound than to redirect me. The room was empty. Administrative boundaries mattered more than basic human compassion.
This project exists because:
- Emergency systems fail patients over bureaucracy
- Consistent, accessible first-line care shouldn't depend on luck
- Technology can provide the baseline care that humans sometimes refuse to give
What We're Building
An open-source 3D-printed robotic system for autonomous wound assessment and treatment.
Core Functions:
- AI vision assessment (infection detection, severity scoring)
- Ultrasonic wound debridement (bacteria elimination, biofilm removal)
- Automated cleaning and treatment application
- Treatment recommendations
Potential Applications:
- Emergency department triage (overnight/weekend shifts)
- Rural clinics with limited staff
- Veterinary clinics (easier regulatory pathway for initial testing)
- Field medicine (refugee camps, disaster zones)
Open Source Philosophy:
- All hardware designs (CAD files, STL files)
- All software (control systems, AI models, protocols)
- Full documentation for replication
- MIT/Apache license
Technical Overview
Hardware
Robotic Arm:
- 3D-printed structure (PETG/ABS for sterilization compatibility)
- 6-DOF design based on existing open-source arms
- Budget servo/stepper motors
- Tool changer mechanism for multiple attachments
Four Tool Attachments:
- Air nozzle — sterile compressed air (debris removal, drying)
- Liquid dispenser — saline/antiseptic spray system
- Ultrasonic probe — 20-40 kHz debridement head
- Ointment applicator — automated dosing system
Vision System:
- USB camera + depth sensor
- AI-based wound assessment
- Thermal imaging (optional, for infection detection)
Control:
- Raspberry Pi 4 or Arduino-based controller
- Force/distance sensors for safety
- Emergency stop mechanism
Treatment Protocol
- AI scan → assess wound (size, depth, contamination, infection signs)
- Pre-cleaning → saline rinse + air debris removal
- Ultrasonic debridement → antiseptic bath + ultrasound (30-60 sec)
- Critical: ultrasound requires liquid medium to work
- Final rinse → sterile saline flush
- Air dry → compressed air
- Apply ointment → levomekol or equivalent
- Verification scan → check cleaning quality, repeat if needed
- Output recommendation → antibiotic prescription yes/no
Software Stack
Vision & AI:
- OpenCV for image processing
- TensorFlow/PyTorch for ML models
- Wound segmentation (U-Net architecture)
- Infection classifier (CNN)
Control System:
- Custom kinematics or MoveIt integration
- Real-time force monitoring
- Safety collision detection
- Treatment protocol state machine
Data & Logging:
- All treatments logged for quality analysis
- Continuous model improvement from field data
Roadmap
Phase 1: Proof of Concept (Months 1-6)
- ☐ Design 3D-printable arm structure
- ☐ Source and test motors, sensors, components
- ☐ Build single-axis test rig
- ☐ Test each tool attachment independently:
- ☐ Air nozzle pressure control
- ☐ Liquid dispenser accuracy
- ☐ Ultrasonic probe effectiveness
- ☐ Ointment application consistency
- ☐ Build AI vision system (target: 70%+ accuracy on synthetic wounds)
- ☐ Create synthetic wound models for testing
- ☐ First complete treatment cycle demonstration
Milestone: Working prototype treats synthetic wounds with basic automation
Phase 2: Integration & Testing (Months 7-12)
- ☐ Assemble full 6-DOF robotic arm
- ☐ Implement tool changer mechanism
- ☐ Integrate all subsystems (vision, control, safety)
- ☐ Improve AI accuracy to 85%+ on diverse wound types
- ☐ Collect 100+ test treatments on synthetic models
- ☐ Document full build process for replication
- ☐ Explore partnerships:
- ☐ Veterinary clinics (easier regulatory environment)
- ☐ NGOs working in field medicine
- ☐ University research collaboration
Milestone: System consistently treats wounds autonomously, documentation published
Phase 3: Real-World Validation (Months 13-24)
- ☐ Partner with veterinary clinic for supervised testing
- ☐ Collect real-world treatment data
- ☐ Refine protocols based on feedback
- ☐ Publish findings (blog posts, conference papers, videos)
- ☐ Build community of replicators
- ☐ Research regulatory pathways (veterinary first, then human)
- ☐ Explore grant opportunities for continued development
Milestone: 3+ external sites testing replicated systems, peer-reviewed validation
Phase 4: Scale & Impact (Months 24+)
- ☐ Support multiple deployment sites
- ☐ Develop “enterprise” features for clinical integration
- ☐ Pursue medical device certification (if feasible)
- ☐ Expand to humanitarian applications
- ☐ Continue open-source development with growing community
Bill of Materials
Estimated component sources (not final):
| Component Category | Examples |
|---|---|
| 3D printed parts | PETG/ABS filament, printed in-house |
| Motors & actuators | Standard hobby servos or NEMA steppers |
| Electronics | Raspberry Pi 4, Arduino, motor drivers |
| Vision | USB camera, Intel RealSense or similar depth sensor |
| Ultrasonic system | Medical/dental ultrasonic scaler heads |
| Pumps & dispensers | Peristaltic pumps, syringe pump mechanisms |
| Sensors | Force sensors, proximity sensors, limit switches |
| Pneumatics | Small air compressor, tubing, nozzles |
| Consumables | Saline, antiseptic, medical ointments |
Cost target: Keep total build under €5,000 for full system to enable widespread replication
Success Metrics
Technical Goals:
- AI wound assessment accuracy >85%
- Treatment cycle time <10 minutes
- Zero safety incidents during testing
- System replicable by others following documentation
Community Goals:
- 2-3 active collaborators by Month 6
- Full documentation published by Month 12
- 3+ external replications by Month 24
- Published validation study (blog/paper/conference)
Impact Goals:
- Demonstrate viability of autonomous wound care
- Provide accessible healthcare option for underserved areas
- Inspire similar open-source medical robotics projects
Team & Collaboration
Current Team:
- Project Lead: artem (systems integration, project coordination)
Looking For:
- Robotics engineer — arm design, kinematics, motor control
- ML/AI developer — vision system, wound classification models
- Medical advisor — protocol validation, safety review
- Embedded systems — microcontroller programming, sensor integration
- Documentation — technical writing, video tutorials, build guides
- Anyone interested! — part-time contribution welcome
How to Contribute:
- Join weekly robotics meetups at Brmlab
- Check GitHub repository (to be created)
- Join #robotics channel on Brmlab communication platform
Reference Projects
Ultrasonic Wound Technology:
- SonicOne (Misonix) — clinical ultrasonic debridement
- UltraMIST — portable ultrasonic wound therapy
- QOUSTIC (Söring) — surgical ultrasonic systems
AI Wound Assessment:
- FDA-approved smartphone wound apps
- Academic research on diabetic ulcer classification
- Thermal imaging infection detection studies
Open-Source Robotic Arms:
- BCN3D Moveo — https://github.com/BCN3D/BCN3D-Moveo
- SO-ARM100 — https://github.com/TheRobotStudio/SO-ARM100
Medical Robotics Inspiration:
- da Vinci Surgical System (tool changing mechanisms)
- STAR robot (autonomous suturing research)
Safety & Ethics
Safety Measures:
- Force-limited actuators to prevent injury
- Patient-accessible emergency stop
- Human oversight for all treatments
- Automatic shutdown on error detection
- Sterile single-use tips for wound contact
Ethical Principles:
- Clear communication: system is an assistant, not a replacement for physicians
- Patient consent required before any treatment
- Edge cases automatically referred to human medical staff
- Privacy: minimal data collection, no storage without consent
- Accessibility: open-source ensures anyone can build and improve
Not Intended To:
- Replace physicians or trained medical professionals
- Handle complex medical cases
- Provide definitive medical diagnoses
- Operate without human oversight (initially)
Current Status & Next Steps
Status: Planning phase — recruiting initial team
Immediate Next Steps:
- [ ] Recruit 1-2 collaborators
- [ ] Select base robotic arm design (BCN3D Moveo or Thor)
- [ ] Source initial components (motors, camera, Raspberry Pi)
- [ ] Create synthetic wound models for testing
- [ ] Set up GitHub repository
- [ ] Schedule first build session
First Meeting: TBD — announce on Brmlab calendar
Discussion
Questions? Ideas? Want to help?
- Weekly meetings: Part of 3d_printed_robotics_initiative sessions
- Online discussion: Brmlab Slack/Discord #robotics
- GitHub: (repository link to be added)
Open Questions:
- Which robotic arm base should we use?
- Anyone have experience with ultrasonic systems?
- Contacts at veterinary clinics for future testing?
- Tips on medical device regulations in Czech Republic/EU?
Links & Resources
- Parent project: 3d_printed_robotics_initiative
- GitHub repository: (to be created)
- Build documentation: (to be created)
- Contact: artem
Last Updated: 2026-01-18
License: Hardware designs and software will be released under MIT/Apache 2.0 open-source licenses
